Diregard:

mzflorida

Active member
I intended on installing Acerbis handguards today. I cannot find how to remove the bar end inserts (internal to the handlebar ends where the weights attach). Can anyone refer me to the page or section in the manual that shows us how to remove the bar end insert please?

Thanks. Mike.
 

wspollack

Active member
I intended on installing Acerbis handguards today. I cannot find how to remove the bar end inserts (internal to the handlebar ends where the weights attach). Can anyone refer me to the page or section in the manual that shows us how to remove the bar end insert please?

Thanks. Mike.
Mike, maybe I don't understand the question properly or something. When I replaced the stock bar ends a year and a half ago with the Wunderlich throttle lock on one side and a matching bar end on the other, it was a matter of putting some Torx bit into the end, and lefty-loosey. (Wunderlich supplied some longer Torx bolts with their product.)

EDIT ADDITION: Here's Wunderlich's instructions (two-page PDF): https://www.wunderlichamerica.com/mm5/instructions/42370102.pdf

SECOND EDIT ADDITION: Ah, I misunderstood, all right. You're talking about the inserts themselves, not the bar end. I'll keep looking ...

THIRD EDIT ADDITION: On page 522 of my shop manual, "Replacing throttle twistgrip" makes no mention of the piece that the "handlebar weight" attaches to. You suppose it's just a press-fit piece inside the grip, and maybe it can be pulled out with a bolt threaded into it a few turns?

FINAL ANSWER: I think what you're talking about is an integral part of the handlebars, formed in, or crimped in, or welded in, or something like that. The inserts are not listed as a separate part at, say, https://shop.maxbmw.com/fiche/DiagramsMain.aspx?vid=60292&rnd=09082020 , and sort of look integral:

Screenshot 2024-02-11 at 3.03.55 PM.png
 
Last edited:

mzflorida

Active member
Mike, maybe I don't understand the question properly or something. When I replaced the stock bar ends a year and a half ago with the Wunderlich throttle lock on one side and a matching bar end on the other, it was a matter of putting some Torx bit into the end, and lefty-loosey. (Wunderlich supplied some longer Torx bolts with their product.)

EDIT ADDITION: Here's Wunderlich's instructions (two-page PDF): https://www.wunderlichamerica.com/mm5/instructions/42370102.pdf

SECOND EDIT ADDITION: Ah, I misunderstood, all right. You're talking about the inserts themselves, not the bar end. I'll keep looking ...

THIRD EDIT ADDITION: On page 522 of my shop manual, "Replacing throttle twistgrip" makes no mention of the piece that the "handlebar weight" attaches to. You suppose it's just a press-fit piece inside the grip, and maybe it can be pulled out with a bolt threaded into it a few turns?

FINAL ANSWER: I think what you're talking about is an integral part of the handlebars, formed in, or crimped in, or welded in, or something like that. The inserts are not listed as a separate part at, say, https://shop.maxbmw.com/fiche/DiagramsMain.aspx?vid=60292&rnd=09082020 , and sort of look integral:
Thank you Bill. Yes, the pressed in threaded insert that part 3 threads into. I might be able to pull it. An owner on the Facebook forum installed the same guards, so I know it is possible. On Honda motorcycles there is a small tab to press. Good idea on Wunderlich. I'll take a look at their instructions on installing thier guards...should be similar. Thank you.

Now my edit. My concern is that the insert is more than just that and part of the anti-vibration system like they are on Hondas.
 

vermigli

New member
Bill, hi, how do you like your Wunderlich throttle lock? Was thinking of ordering one. Did you use thread lock and a lubricant? Instructions indicate lubricating it but not sure where.
 

mzflorida

Active member
Mike, maybe I don't understand the question properly or something. When I replaced the stock bar ends a year and a half ago with the Wunderlich throttle lock on one side and a matching bar end on the other, it was a matter of putting some Torx bit into the end, and lefty-loosey. (Wunderlich supplied some longer Torx bolts with their product.)

EDIT ADDITION: Here's Wunderlich's instructions (two-page PDF): https://www.wunderlichamerica.com/mm5/instructions/42370102.pdf

SECOND EDIT ADDITION: Ah, I misunderstood, all right. You're talking about the inserts themselves, not the bar end. I'll keep looking ...

THIRD EDIT ADDITION: On page 522 of my shop manual, "Replacing throttle twistgrip" makes no mention of the piece that the "handlebar weight" attaches to. You suppose it's just a press-fit piece inside the grip, and maybe it can be pulled out with a bolt threaded into it a few turns?

FINAL ANSWER: I think what you're talking about is an integral part of the handlebars, formed in, or crimped in, or welded in, or something like that. The inserts are not listed as a separate part at, say, https://shop.maxbmw.com/fiche/DiagramsMain.aspx?vid=60292&rnd=09082020 , and sort of look integral:

View attachment 4452
Bill, if you come up with something, I'd appreciate it. I can't find a thing and I don't want to create a mess.
 

wspollack

Active member
Bill, hi, how do you like your Wunderlich throttle lock? Was thinking of ordering one. Did you use thread lock and a lubricant? Instructions indicate lubricating it but not sure where.
Ivan: I can give you some info, but I haven't used them more than maybe half a dozen times, so I may not be a very good source of info.

Pros:

- Silky smooth mechanism, nicely formed parts, etc.
- Trivial to install: no adjustments.
- No periodic post-installation adjustments (that I'm aware of).
- Magically maintains friction when rolling on the throttle, yet releases a bit when rolling off.

Cons:

- Very expensive.
- Very difficult to set while actually in motion.
- Like all throttle locks, gives your hand a rest but can't maintain actual speed up and down hills.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

And now look what you've done: you've made me rant. Whenever this subject comes up, I get near livid at the BMW engineers, or bean-counters, or somebody at the company. Here's a supposed Grand Tourer, the largest scoot in their lineup, with throttle-by-wire and umpteen sensors and a nice TFT display, and no cruise-control option!?!?. Tell me, how hard would it be, to have factory cruise, especially given throttle-by-wire? And would probably have added a euro in cost.

I've had real cruise control on a couple of long-term bikes. I added an MC Cruise to a 650 Burgman, and my Victory bagger came stock with it. To top it off, both of those bikes used real throttle cables, i.e., before throttle-by-wire sophistication. And BMW has cruise on a lot of bikes already, so it's not as if they would be programming from scratch. Heck, the latest RTs even have adaptive cruise control -- I don't even have that on my car.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Oh, where was I?

First off, I had use of the '22 C 400 GT only for five months in 2022 and then one month in 2023, before I had the engine problem. And then I managed to only put c. 400 miles on my '23 before winter set in. During those times, I did not do any overnight trips, nor any mostly-all-day highway slogs. I do have one such trip planned for this spring, so I will get some use then.

In the meantime, I only had time for what I'd call some experimentation, as opposed to actual meaningful use.

To elaborate on some of the points above, I was pleasantly surprised that the level of friction seemed to remain intact when increasing the throttle opening, to adjust the speed upward. And, as I say, the Wunderlich product magically eases off the friction when decreasing the throttle opening, which is a nice safety feature. I don't know how it manages this trick.

OTOH, what I've done for these experiments -- keeping in mind that I'm not an expert here -- is to pull off the road, close the device, i.e., set a friction level, and then pull back on the road; either that, or coast when no traffic was around, and set it while coasting. That is, I'm certainly not adept at righty-tighty setting up the device, while at the same time holding the throttle steady, or perhaps increasing it, while in motion. The two actions are sort of in opposite directions.

Oh, and I'm not familiar with your reference of thread-lock and lubricants. I just put it on when I got it, adhering to the one admonition of not holding the adjustment wheel while tightening the bolt. The https://www.wunderlichamerica.com/mm5/instructions/42370102.pdf document doesn't reference either threadlock or lubricant, unless I'm overlooking it somewhere. (BTW, regarding the '23 bike, the techs at Max BMW swapped over the Wunderlich stuff when the '23 bike came in, when I wasn't there.)

So, because of what I perceive as a sort of clumsy setting operation, if I were doing this again I think I'd give the Kaoko a shot: see https://kaoko.com/product/ccf137/# and https://kaoko.com/how-it-works/ . That product requires some finness to set up, and perhaps also periodically, but its activation motion seems more natural to me. So that's the trade-off there.

And both the Wunderlich as the Kaoko are pretty expensive, but, um, so is the scoot. And they both probably work as well as throttle locks can.

I had an Atlas throttle lock installed on my second Burgman 650 by the Atlas folks themselves at the Americade rally one year. Fast forward a few years, and the thing developed a problem -- lost a screw or something -- when I wasn't even using it; the problem caused it rotate, which in turn prevented my being able to use the front brake completely, which in turn was pretty stressful (and I was two-up at the time -- I pulled over, figured out and temporarily fixed the problem, and the next day took it off the bike and threw it out). So I guess there's something to be said for spending the coin.

I don't know whether any of this helps, but that's all I got on the product.

And don't get me started on the ridiculous Schrader valve placement in the wheels ...
 

mzflorida

Active member
Ivan: I can give you some info, but I haven't used them more than maybe half a dozen times, so I may not be a very good source of info.

Pros:

- Silky smooth mechanism, nicely formed parts, etc.
- Trivial to install: no adjustments.
- No periodic post-installation adjustments (that I'm aware of).
- Magically maintains friction when rolling on the throttle, yet releases a bit when rolling off.

Cons:

- Very expensive.
- Very difficult to set while actually in motion.
- Like all throttle locks, gives your hand a rest but can't maintain actual speed up and down hills.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

And now look what you've done: you've made me rant. Whenever this subject comes up, I get near livid at the BMW engineers, or bean-counters, or somebody at the company. Here's a supposed Grand Tourer, the largest scoot in their lineup, with throttle-by-wire and umpteen sensors and a nice TFT display, and no cruise-control option!?!?. Tell me, how hard would it be, to have factory cruise, especially given throttle-by-wire? And would probably have added a euro in cost.

I've had real cruise control on a couple of long-term bikes. I added an MC Cruise to a 650 Burgman, and my Victory bagger came stock with it. To top it off, both of those bikes used real throttle cables, i.e., before throttle-by-wire sophistication. And BMW has cruise on a lot of bikes already, so it's not as if they would be programming from scratch. Heck, the latest RTs even have adaptive cruise control -- I don't even have that on my car.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Oh, where was I?

First off, I had use of the '22 C 400 GT only for five months in 2022 and then one month in 2023, before I had the engine problem. And then I managed to only put c. 400 miles on my '23 before winter set in. During those times, I did not do any overnight trips, nor any mostly-all-day highway slogs. I do have one such trip planned for this spring, so I will get some use then.

In the meantime, I only had time for what I'd call some experimentation, as opposed to actual meaningful use.

To elaborate on some of the points above, I was pleasantly surprised that the level of friction seemed to remain intact when increasing the throttle opening, to adjust the speed upward. And, as I say, the Wunderlich product magically eases off the friction when decreasing the throttle opening, which is a nice safety feature. I don't know how it manages this trick.

OTOH, what I've done for these experiments -- keeping in mind that I'm not an expert here -- is to pull off the road, close the device, i.e., set a friction level, and then pull back on the road; either that, or coast when no traffic was around, and set it while coasting. That is, I'm certainly not adept at righty-tighty setting up the device, while at the same time holding the throttle steady, or perhaps increasing it, while in motion. The two actions are sort of in opposite directions.

Oh, and I'm not familiar with your reference of thread-lock and lubricants. I just put it on when I got it, adhering to the one admonition of not holding the adjustment wheel while tightening the bolt. The https://www.wunderlichamerica.com/mm5/instructions/42370102.pdf document doesn't reference either threadlock or lubricant, unless I'm overlooking it somewhere. (BTW, regarding the '23 bike, the techs at Max BMW swapped over the Wunderlich stuff when the '23 bike came in, when I wasn't there.)

So, because of what I perceive as a sort of clumsy setting operation, if I were doing this again I think I'd give the Kaoko a shot: see https://kaoko.com/product/ccf137/# and https://kaoko.com/how-it-works/ . That product requires some finness to set up, and perhaps also periodically, but its activation motion seems more natural to me. So that's the trade-off there.

And both the Wunderlich as the Kaoko are pretty expensive, but, um, so is the scoot. And they both probably work as well as throttle locks can.

I had an Atlas throttle lock installed on my second Burgman 650 by the Atlas folks themselves at the Americade rally one year. Fast forward a few years, and the thing developed a problem -- lost a screw or something -- when I wasn't even using it; the problem caused it rotate, which in turn prevented my being able to use the front brake completely, which in turn was pretty stressful (and I was two-up at the time -- I pulled over, figured out and temporarily fixed the problem, and the next day took it off the bike and threw it out). So I guess there's something to be said for spending the coin.

I don't know whether any of this helps, but that's all I got on the product.

And don't get me started on the ridiculous Schrader valve placement in the wheels ...
I am not joking, this made me laugh Bill!

The lunatic ramblings of a madman comes to mind (friendly ball busting)!

But all that joking aside, you are spot on on everything here.
 

byee

Active member
Ivan: I can give you some info, but I haven't used them more than maybe half a dozen times, so I may not be a very good source of info.

Pros:

- Silky smooth mechanism, nicely formed parts, etc.
- Trivial to install: no adjustments.
- No periodic post-installation adjustments (that I'm aware of).
- Magically maintains friction when rolling on the throttle, yet releases a bit when rolling off.

Cons:

- Very expensive.
- Very difficult to set while actually in motion.
- Like all throttle locks, gives your hand a rest but can't maintain actual speed up and down hills.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

And now look what you've done: you've made me rant. Whenever this subject comes up, I get near livid at the BMW engineers, or bean-counters, or somebody at the company. Here's a supposed Grand Tourer, the largest scoot in their lineup, with throttle-by-wire and umpteen sensors and a nice TFT display, and no cruise-control option!?!?. Tell me, how hard would it be, to have factory cruise, especially given throttle-by-wire? And would probably have added a euro in cost.

I've had real cruise control on a couple of long-term bikes. I added an MC Cruise to a 650 Burgman, and my Victory bagger came stock with it. To top it off, both of those bikes used real throttle cables, i.e., before throttle-by-wire sophistication. And BMW has cruise on a lot of bikes already, so it's not as if they would be programming from scratch. Heck, the latest RTs even have adaptive cruise control -- I don't even have that on my car.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Oh, where was I?

First off, I had use of the '22 C 400 GT only for five months in 2022 and then one month in 2023, before I had the engine problem. And then I managed to only put c. 400 miles on my '23 before winter set in. During those times, I did not do any overnight trips, nor any mostly-all-day highway slogs. I do have one such trip planned for this spring, so I will get some use then.

In the meantime, I only had time for what I'd call some experimentation, as opposed to actual meaningful use.

To elaborate on some of the points above, I was pleasantly surprised that the level of friction seemed to remain intact when increasing the throttle opening, to adjust the speed upward. And, as I say, the Wunderlich product magically eases off the friction when decreasing the throttle opening, which is a nice safety feature. I don't know how it manages this trick.

OTOH, what I've done for these experiments -- keeping in mind that I'm not an expert here -- is to pull off the road, close the device, i.e., set a friction level, and then pull back on the road; either that, or coast when no traffic was around, and set it while coasting. That is, I'm certainly not adept at righty-tighty setting up the device, while at the same time holding the throttle steady, or perhaps increasing it, while in motion. The two actions are sort of in opposite directions.

Oh, and I'm not familiar with your reference of thread-lock and lubricants. I just put it on when I got it, adhering to the one admonition of not holding the adjustment wheel while tightening the bolt. The https://www.wunderlichamerica.com/mm5/instructions/42370102.pdf document doesn't reference either threadlock or lubricant, unless I'm overlooking it somewhere. (BTW, regarding the '23 bike, the techs at Max BMW swapped over the Wunderlich stuff when the '23 bike came in, when I wasn't there.)

So, because of what I perceive as a sort of clumsy setting operation, if I were doing this again I think I'd give the Kaoko a shot: see https://kaoko.com/product/ccf137/# and https://kaoko.com/how-it-works/ . That product requires some finness to set up, and perhaps also periodically, but its activation motion seems more natural to me. So that's the trade-off there.

And both the Wunderlich as the Kaoko are pretty expensive, but, um, so is the scoot. And they both probably work as well as throttle locks can.

I had an Atlas throttle lock installed on my second Burgman 650 by the Atlas folks themselves at the Americade rally one year. Fast forward a few years, and the thing developed a problem -- lost a screw or something -- when I wasn't even using it; the problem caused it rotate, which in turn prevented my being able to use the front brake completely, which in turn was pretty stressful (and I was two-up at the time -- I pulled over, figured out and temporarily fixed the problem, and the next day took it off the bike and threw it out). So I guess there's something to be said for spending the coin.

I don't know whether any of this helps, but that's all I got on the product.

And don't get me started on the ridiculous Schrader valve placement in the wheels ...
I bought and installed the Atlas. The Atlas throttle lock only accommodates a 2” grip flange. The flange on the C400GT is 2-1/8” which interferes with the throttle lock not allowing it to return to home position….binds up.

I have contacted Atlas to update their website for fitment as well as providing them with a video of the issue. It’s still listed on their site as fitting the c400’s. I did post my video on YouTube but wasn’t able to find it so I could include the link here.

They’re more interested in selling throttle locks than the safety of the riders!

Just my thoughts!
 

wspollack

Active member
I did post my video on YouTube but wasn’t able to find it so I could include the link here.
If you go to youtube.com and sign in -- "sign in" link in the upper right, with your Google or Gmail account credentials, then you can click on your icon over there, and then you'll be able to Manage My Videos or something like that.

In any case, I believe this is your short video:

 

mzflorida

Active member
The Acerbis hand guards I purchased will not work on this bike as there would be very early contact between the guards and the screen when turning the handlebar; well before left or right lock.
 
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